Metal Cutting Guide - How-To | MillerWelds

Metal Cutting Guide

Check out our step-by-step Plasma Cutting tips and training materials, and watch videos to improve your plasma cutting skills.

Articles and Videos

Choosing Between Plasma Cutting and Oxy-fuel Systems

What are the advantages and disadvantages of oxy-fuel torches vs. plasma cutting systems? Learn more about how to choose the right one for your needs.
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Oxy-Acetylene Welding 101

Welding is a fundamental skill needed for many truck modifications and repairs. Once a person can cut metal and join parts by welding, an entire universe of possibilities will open for you. This is the start of a four-part series, which will give an overview of the most popular cutting and welding processes.
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8 Tips for Using a Plasma Cutter in Custom Car Builds

Ensure proper plasma cutter settings with a sample cut and use faster travel speeds for cleaner cuts. Read more plasma cutting tips.
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Tech Tips For Better Plasma Cutting

Learn the basics of plasma cutting and explore such topics as set-up, operation, and application considerations for Miller's Spectrum® plasma cutters.
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Plasma Cutting Safety Makes Sense

Plasma cutting is easy and extremely efficient, but is not without its hazards: electricity, gas, ultraviolet light, etc. This article details a few key safety factors to consider before striking an arc.
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Making the Cut: Plasma Cutting For Home Repair and Hobby

Learn how to select and operate a plasma cutter for a variety of DIY projects.
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Hand-Held Plasma Cutters - A Selection Guide

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How To Select and Operate a Hand-Held Plasma Cutter [Guide]

Before you strike an arc, learn more about choosing a plasma cutter and accessories that best match your application.
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Weekend How-To: Floor Pan Replacement, Welding and Protection

One of the most common projects in automotive repair and restoration is the replacement of a rusted-out floor pan. Andrew White, owner of Apex Autosports, provides rust prevention advice and shares tips for plasma cutting and MIG welding in his walk-through of the restoration process on a 1975 Volkswagen Super Beetle.
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Hand Tighten Oxy-Fuel Torch Attachments

Miller® | Smith® makes it easy to change torch attachments. Only needing to hand tighten the attachment, torch attachments are quickly changed with no wrench required.

360 Degree Torch Attachment Turn

Removing a Ball Hitch with an Oxy-Fuel Heating Tip

Watch the Miller® | Smith® Toughcut™ torch in action as it removes a ball hitch using a heating tip.

Bending Rebar with an Oxy-Fuel Heating Tip

How to Prevent Reverse Flow in an Oxy-Fuel Torch

Watch these step by step instructions to learn how to prevent reverse flow in your oxy fuel torch which could lead to a flashback.

How To Light, Set and Extinguish an Oxy-Fuel Torch Flame

Watch these step by step instructions to learn how to safely light, set and extinguish and oxy-fuel torch flame.

How To Safely Setup an Oxy-Fuel Torch Outfit

Watch these step by step instructions to learn how to safely setup an oxy-fuel torch outfit before using.

Graf-Tite™ Soft Seat Tip Change

The graf-tite™ soft seat tip design by Miller® | Smith® makes changing tips faster and easier as it conforms to imperfect surfaces.

How to Identify an Oxy-Fuel Torch Backfire and Shutdown

Watch these step by step instructions to learn how to identify the properties that can create a sustained backfire in an oxy-fuel torch and how to shutdown your oxy-fuel system in case of a sustained backfire.

Easy Oxy-Fuel Tip Cleaning

Graf-Tite™ Soft Seat Tip Proper Seating

The graf-tite™ soft seat tip design by Miller® | Smith® makes changing tips faster and easier as it conforms to imperfect surfaces.

Plasma vs. Oxy-Fuel: Which Metal Cutting Option Is Right for You?

Plasma vs. Oxy-Fuel: Which metal cutting option is right for you? This discussion covers all angles on the question for metal cutting in different applications.

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