Manufacturing Welding Equipment and Solutions | MillerWelds

Manufacturing

Industrial welding solutions to maximize your productivity

Manufacturing

Deltaweld Systems: the new standard in manufacturing. Learn More.
Fume Management Solutions. Own your environment.
FabCO Triple 7 Wires. Good puddle control and less clean up in all positions. Learn more.
Insight Welding Intelligence, Increase your quality, productivity and competitive edge. Learn More.

Empower Every Welder to Meet Your Production Goals

To move your business forward, you need to boost output, minimize costs, and ensure quality and safety — all with welders of varying skill levels. Count on Miller for solutions to workforce challenges: easy-to-use equipment that empowers every welder — and help your business succeed.

Ask a manufacturing specialist about your welding challenges.

 

ASK NOW >

  

Manufacturing Knowledge Center

First Time Welding Automation User Gains Productivity and Quality Benefits

Kenosha Metal Products, a metal stamping company new to welding automation, added three new jobs, increased productivity and improved weld quality by adding Miller PerformArc™ pre-engineered robotic welding cells to its facility.
Read More

Chandler Equipment Gains Unexpected Benefits from Fume Extractors, Years After Installation

Arkansas-based Chandler Equipment continues to reduce maintenance time and costs with its FILTAIR® centralized fume extractions systems from Miller. Two and a half years have passed since investing in the systems and the company still hasn't needed to change the filters — plus they continue to experience significant fume reduction. 
Read More

Pulsed MIG Welders from Miller Pay for Themselves in Six Months for Pump Manufacturer

Weir found that using the XMT® 304s not only saved money in energy and consumables - paying back the cost of the equipment in 6 months - but also increased productivity, cut maintenance costs and improved weld quality for operators at all levels thanks to the easy-to-use controls and built-in programs. In fact, in a head-to-head test, the XMT 304s demonstrated that they perform 22 percent faster,...
Read More

Iowa-Based Manufacturer Sees Safety and Productivity Benefits with Miller Fume Extraction Technology

Among the guiding philosophies at Vermeer is the belief that the company's employees are its most important resource, helping to deliver on the commitment to improve productivity and profitability for its customers with equipment that meets their needs.
Read More

Marine Hardware Manufacturer Reduces Welding Rework on Anodized Aluminum

G.G. Schmitt & Sons saves time and money with Dynasty® 400 TIG welders, cutting hours of rework on some parts.
Read More

Aluminum Jet Boat Manufacturer Turns to Pulsed MIG to Keep Boat Production at Full Throttle

Smoky Mountain Jet Boats is known as a top-line manufacturer of aluminum jet boats that thrill riders in water as shallow as 4 inches. The boats are made to Coast Guard specs but wouldn't be profitable or even possible without Pulsed MIG welding.
Read More

Pulsed MIG Welding Increases Productivity, Reduces Distortion and Cleanup for Specialty Sports Equipment Fabricator

Transition from spool gun to all-in-one MIG system with synergic Pulsed MIG capabilities increases travel speeds, reduces birdsnesting, spatter, time associated with switching out spools and provides greater accessibility to tight spots.
Read More

Boilermakers Local 92 Changes Training Processes to Meet Labor Demand

Boilermakers Local 92 in Bloomington, California, is experiencing significant growth in labor demand, caused in part by a recently enacted state law that impacts refinery jobs.
Read More

Fan Manufacturer Standardizes on Pulsed MIG Welding for Aluminum

Pulsed MIG improves productivity, reduces reject rates and provides Greenheck with welding versatility not possible with older technology.
Read More

Weld Data In One Place With Insight Welding Intelligence™

Turn weld data into information you can use to increase productivity, improve quality and manage cost with Miller® Insight Welding Intelligence solutions.

Auto-Continuum Series Overview

Our advanced industrial welding solution for automation, the Auto-Continuum™ Series, delivers advanced arc performance and weld quality.

Automation Increases Company's Productivity and Workforce

Training first-time users of welding automation at Kenosha Metal Products helped ensure success using the Miller robotic welding cells.

Miller Deltaweld Systems: New Standard in Manufacturing

Reduce your welder training time, minimize spatter and rework — and ensure great results with a new Deltaweld system.

Welding Pros Get Current With the Syncrowave® 300 TIG Welder

Pro welders at Northwest Technologies like the Syncrowave 300’s simple setup, ease of use, great arc quality and more.

Continuum Series

Designed for advanced manufacturing, the Continuum™ Series comes in 350 and 500 amp models – both at 100% duty cycle.

Structural Fabrication Made Faster With Miller XMT Welders

WF Steel & Crane relies on Miller® XMT® 450 power sources to ensure every weld meets the quality standards their customers demand.

Miller XMT 450 Delivers Smooth Arc for Taylor Machine Works

Taylor Machine Works, a Mississippi-based heavy equipment manufacturer, relies on the Miller XMT 450 to lay high-quality welds.

Miller T94™ Series Welding Helmets – InfoTrack™ 2.0 Data Monitoring

Utilize Miller InfoTrack 2.0 Data Monitoring Technology to track arc-on time and arc count to increase productivity.

Webster Industries Sees Improved Quality With Deltaweld®

With Deltaweld® systems, the welders at Webster Industries have seen cleaner beads and reduced spatter.

Train Welders Quicker with Deltaweld Systems

By making the move to Deltaweld systems, Webster Industries has decreased training time for new welders.

Submerged Arc Welding Allows WF Steel and Crane to Weld Faster

WF Steel & Crane saves time with an automated submerged arc welding system using Miller® SubArc DC 1000 Digital power sources.

Ariens Improves Quality, Productivity with Robotic Welding

Ariens Corporation increased productivity by 25 percent by implementing PerformArc® pre-engineered robotic welding cells, while also improving quality by approximately 94 percent on the outdoor equipment they build.

K-zell Metals Makes the Case for Robotic Welding

K-zell Metals discusses the advantages of robotic welding with PerformArc pre-engineered weld cells.

K-zell Metals Discusses Offline Programming for Robotic Welding

K-Zell metals discusses the benefits of offline programming in robotic welding applications.

Custom Equipment Manufacturer Improves Welder Training with LiveArc System

ALMACO implemented Miller’s LiveArc™ welding system to expedite and improve employee training.

Benefits of Miller Insight Core

Increase profitability and be more competitive ​with ​Insight Core™, an internet-based industrial welding information management system from Miller. View updates on welding activity and ​easily evaluate your entire operation from your web browser on a computer, tablet or smartphone. The Productivity dashboard displays trends by month, day and hour, and allows you to track the results of continuous...

Smoky Mountain Jet Boat Built with Pulsed MIG Technology

Jet Boats is building aluminum in the mountain woods, using Miller's latest Pulsed MIG technology to ride the wave of boat orders.

Miller T94™ Series Welding Helmets – Quick Release Front Cover Lens

Miller T94 Series Welding Helmets feature a quick release front cover lens holder that makes lens changes simple and fast. Learn how to easily change your lens.

AGCO Utilizes Axcess E with Insight

The AGCO facility at Jackson, MN utilizes Miller Electric Mfg. Co.'s Axcess E with Insight to increase productivity and ensure product quality.

Welders at AGCO's Sunflower Plant in Kansas Benefit from Welding Data

Welders at the AGCO Sunflower plant in Beloit, KS have installed the Axcess E system to better understand and use the data flowing from the welding cells.

Axcess System Provides Managers Welding Data at AGCO

Managers at the Beloit, KS plant of AGCO Sunflower have installed Miller’s Axcess E Systems so managers can mine the data that flows from the welding cell.

Miller Welding Helmets – X-Mode™ Technology

Miller’s exclusive X-Mode technology eliminates interference from sunlight and out-of-position welding, continuously detecting the arc even when sensors are blocked.

Miller T94™ Series Welding Helmets - ClearLight™ Lens Technology

Learn how Miller ClearLight Lens Technology optimizes color and clarity for a high-definition view – so you can achieve the perfect weld.

Miller T94™ Series Welding Helmets – Comfort Redefined

Miller T94 Series Welding Helmets are designed to be lighter, with the weight shifted to the back for better balance and significantly reduced neck strain.

Dynasty 350 Helps Vesco Metal Craft Get More out the Door

Vesco Metal Craft benefits by switching to Miller's Dynasty 350 with advanced AC TIG controls for welding aluminum.

Marine Manufacturer Cuts Hours of Rework on Aluminum Welds

Welding anodized aluminum requires a skilled welder and attention to detail. See how G.G. Schmitt & Sons reduces rework.

How to Reduce Scrap on Bright Dip Anodized Aluminum

Manufacturer G.G. Schmitt welds many types of aluminum, including bright dip anodized. See how Dynasty® welders help reduce rework

G.G. Schmitt Reduces Rework by 10% With Dynasty Welders

With the marine industry booming, see how hardware manufacturer G.G. Schmitt & Sons reduces rework and cuts welding time.

G.G. Schmitt Completes Welds Faster With Dynasty Welders

A switch to Dynasty® welders helped marine hardware manufacturer G.G. Schmitt & Sons improve productivity in the welding operation.

Manufacturer Welds Mill Finish and Anodized Aluminum Parts

As the marine industry moves to more custom designs, G.G. Schmitt & Sons relies on Dynasty® welders to fabricate innovative parts.

Miller Service Important to Marine Hardware Manufacturer

Fabrication for the marine industry demands high quality, and welding equipment is a key factor in producing the best results.

Invision Series Overview

The Invision™ is an entry-level pulsed MIG solution for general manufacturing. Invision is easy to set up, it's cost-effective and versatile.

Millermatic 255 and Multimatic 255: Think Simply. Weld Smarter.

Reduce downtime and increase productivity with the Millermatic® 255 MIG welder and Multimatic® 255 multiprocess welder.

NEW Millermatic 255 Helps Reduce Downtime

Featuring a simple user interface and a smaller size, the Millermatic® 255 MIG welder maximizes productivity and reduces downtime.

Axcess E with Insight Multiple Deployment Options

Axcess E with Insight™ can leverage the power of factory networking or it can function in a standalone mode, depending on user preference.

HMI Overview

Management Report Capabilities of Axcess E with Insight

Insight Reporter™ provides preconfigured reports that fuels continuous improvement and collects data from the entire fleet of Axcess E.

Syncrowave® 300 and 400 TIG Welding Power Sources

Outdated equipment holds your operation back. Get current with Miller® Syncrowave® 300 and 400 TIG welding power sources!

Get Current: New Syncrowave® TIG Welding Power Sources

Get current with a new Miller® Syncrowave® machine. Reduce training time and expenses; get more productivity and better welds.

Fume Extraction Designed for the Company: The Chandler Equipment Success Story

Chandler Equipment chose Miller’s FILTAIR Fume Extraction to clean-up the air in the companies welding shop.

Interview with Iron Grip: Uplifting Production

Miller's Millermatic 350P helped the Iron Grip Barbell Company increase productivity by 16% and reduce scrap by 20%.

Miller Welding Helmets – Sensitivity and Delay Settings

Learn how to properly adjust delay and sensitivity settings for Miller T94 Series Welding Helmets to optimize your helmet performance and improve weld quality.

LiveArc System Helps Company Recruit, Train Employees to Produce Quality Welds

ALMACO chose to implement LiveArc™ welding performance system into its operations as a training tool.

H&W Operators Find Invision Welding System User Friendly with Better Arc Control

H&W Pacific Emergency Vehicle Group uses Invision 352 MPa Plus to increase productivity thanks to more control and longer leads.

RMD Welding Technology Doubles Productivity for Sigma Thermal

Manufacturer Sigma Thermal improved productivity 50 percent with a switch to Regulated Metal Deposition (RMD®) from Miller.

Out Back Aluminum Welding Relies on Dynasty 280 TIG/Stick Welder for Tough Repair Jobs

Out Back Aluminum Welding is known for pontoon and aluminum boat repair and part fabrication in the Lake of the Ozarks resort region.

Using Your Miller Supplied Air Respirator (SAR)

Learn how to properly use and maintain your SAR system to stay compliant keep it in good condition.

Using Your Miller Powered Air Purifying Respirator (PAPR)

Learn how to properly use and maintain your PAPR system stay compliant and keep it in good condition.

Dave Almy, Miller Weld Engineer

Miller Weld Engineer works with customers to minimize weld downtime and make manufacturing operations more efficient.

Get Precise Parameter Control With Dynasty® 400 TIG Welder

When your TIG application requires excellence, the Dynasty 400 delivers precise control of the arc and parameters.

K-zell Metals and the AlumaFeed Synergic Aluminum Welding System

K-zell Metals relies on Miller's AlumaFeed Synergic System for welding aluminum components. Benefits are excellent arc starts and aesthetics.

Dedicated Aluminum Welding Systems Minimize Quality Issues

A dedicated aluminum welder, like a Millermatic 350P Aluminum or AlumaFeed can reduce quality risks, and reduce cleanup.

Deltaweld Series Overview

The Deltaweld® Series is a MIG only, highly reliable workhorse for high volume manufacturing serving the market for over 35 years.

Miller PAPR with T94-R Welding Helmets

The New PAPR from Miller, paired with new T94-R Series Welding Helmets, is engineered for comfort to keep the system on — driving productivity, safety and compliance.

Miller Welding Helmets – Auto-Darkening Lens Troubleshooting

A poor battery connection can lead to issues with your Miller Welding Helmet auto-darkening lens. Learn how to easily reset the system and replace the batteries to trouble shoot these issues.

Miller Welding Helmets Plus MSA Hard Hat Certified Systems

See how quick and easy it is to install either the slotted hard hat adapter or the universal halo adapter and start using your Miller helmet!

Miller T94™ Series Welding Helmets – Shade 5.0 Side Window Shields

Learn how to install shade 5.0 side window covers on Miller T94™ Series Welding Helmets.

Miller T94™ Series Welding Helmets – Headgear Adjustment

Learn how to adjust the Miller T94 Series 4-point suspension headgear system, including tightness, balance and stability, angle, and distance.

Southwest Welding Eliminates Clutter, Improves Productivity with Wireless Remote Welding Controls

Southwest Welding has found that wireless remote welding hand controls help improve productivity, reduce hassle and eliminate clutter on the jobsite.

H&W Pacific Emergency Vehicle Group Updates Shop with Versatile Welding Equipment from Miller

H&W decided an update in welding equipment was needed to keep up with growing demand for aluminum and stainless materials.

Syncrowave® 210 Product Overview

The easy-to-use Syncrowave® 210 provides legacy arc performance that allows you to expand your capabilities with an all-in-one package.

Maxstar® 400 Product Overview

The Maxstar® 400 is a DC TIG/stick welder that can weld up to 5/8” material. It is one of the largest output welders in its class.

Maxstar® 210 Product Overview

The Maxstar® 210 STR model provides basic functionality, the base model features HF and basic pulse, and the DX model offers ultimate adjustability.

Dynasty® 280 Product Overview

The Dynasty® 280 is a powerful combination of capability and portability. Weighing only 52 lbs, it can weld up to 3/8" material.

Maxstar® 280 Product Overview

Miller’s Maxstar® 280 is a DC TIG/stick welder rated for ¼” material in a compact, portable design.

Dynasty® 210 Product Overview

Miller’s Dynasty® 210 is a portable AC/DC TIG and stick capable power source rated for ¼” thick material.

Dynasty® 400 Product Overview

Dynasty® 400 provides pulse, balance, and frequency adjustments, AND allows for changing of waveshape and independent amp adjustment.

Introducing the Millermatic 350P Aluminum All-in-One MIG Welder

The Millermatic 350P Aluminum All-in-One MIG welder is the first single- or three-phase power Millermatic that's optimized to weld aluminum.

AGCO Sunflower Increases Profits with Axcess E System from Miller

The AGCO factory realizes significant yearly savings and improved productivity after it employs Miller’s Axcess E with Insight Centerpoint™ software.

Miller Robotic Weld Cell Training Simplifies Programming for Manufacturer

After purchasing and installing Miller PerformArc® robotic welding systems, Ariens Corporation of Brillion, Wisconsin encouraged employees to take advantage of the one-week training course provided to enhance their programming skills.

K-zell Metals Increases Productivity, Quality with Robotic Welding

K-zell Metals added 2 pre-engineered robotic weld cells that helped increase productivity and aggressively bid work.

Pure Aluminum Hull Built with Miller Welders: Smoky Mountain Jet Boat Goes for a Ride

Smoky Mountain Jet Boats are assembled using Pulse MIG from Miller welding equipment.

Ariens Gains Productivity, Lowers Maintenance & Operation Costs with Miller Welding Robotic Cells

Ariens Corporation of Brillion, Wis. needed new robotic systems to help continue the production of its high quality outdoor power equipment.

Miller T94i Welding Helmet Features & Benefits

The T94i™ welding helmet features an ergonomic design that is lighter, improves balance, and alleviates neck torque.

Induction Heating Cuts Preheat Time, Provides Uniform Heating for Swartfager Welding, Inc.

Swartfager Welding has turned to induction heating with ProHeat 35 for many of its preheating, interpass temperature control and stress relieving applications.

MillerWelds Exclusive: Advantages of Pulsed MIG on Aluminum at Greenheck Fan

Greenheck Fan discusses the benefits of Pulsed MIG aluminum welding in aluminum applications in its Wisconsin manufacturing facility.

Smoky Mounatin Jet Boat Relies on Partnership with Miller and Local Distributor for Solutions

Smoky Mountain Jet Boats builds 100% aluminum watercraft. The company turns to Miller for the latest Pulse MIG welding technology to get the job done.

Welding Automation Investment Offers Company Fast Payback

Kenosha Metal Products saw a payback of less than one year, along with significant accuracy with Miller's welding automation.