Manufacturing Welding Equipment and Solutions | MillerWelds

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Manufacturing Knowledge Center

Aluminations (4): Shedding Light on Aluminum Welding Issues

Is spray transfer too hot? Short circuit too cold? Then consider Pulsed MIG for aluminum. It can combat warpage, burn through, lack of puddle control, lack of fusion, spatter and poor appearance. This Aluminations explains the pulsed process and introduces a simple, affordable machine with built-in pulsing controls.
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Pulsed MIG Welders from Miller Pay for Themselves in Six Months for Pump Manufacturer

Weir found that using the XMT® 304s not only saved money in energy and consumables - paying back the cost of the equipment in 6 months - but also increased productivity, cut maintenance costs and improved weld quality for operators at all levels thanks to the easy-to-use controls and built-in programs. In fact, in a head-to-head test, the XMT 304s demonstrated that they perform 22 percent faster,...
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Welding Polarity Switches Made Easy: Technology Saves Time on the Jobsite

Learn more about welding polarity and how technology can save time by making it quick and easy to switch polarity at the weld.
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Pulsed Welding Aluminum Improves Performance and Results

Looking to improve results when MIG welding aluminum? Switch to pulsed MIG to get better weld quality and reduce downtime.
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Take These 6 Steps To Start Digitization and Improve Industrial Welding Process Efficiency

Digitization can help manufacturers control costs and improve quality. Follow these tips to optimize your process.
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Aluminum Jet Boat Manufacturer Turns to Pulsed MIG to Keep Boat Production at Full Throttle

Smoky Mountain Jet Boats is known as a top-line manufacturer of aluminum jet boats that thrill riders in water as shallow as 4 inches. The boats are made to Coast Guard specs but wouldn't be profitable or even possible without Pulsed MIG welding.
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Aluminations (2): Shedding Light on Aluminum Welding Issues

This issue of Aluminations discusses important topics related to welding thin aluminum, including advanced AC TIG controls, tungsten preparation and machine selection.
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Translate Welding Benefits into Bottom-Line Dollars to Justify Equipment Acquisition Costs

Learning to speak the "financial language" of those responsible for your company's profits and losses can help you justify the purchase of new welding equipment. Measuring improvement through proven formulas for return on investment (ROI) and payback, as well as documenting potential productivity increases and efficiencies, can go a long way in making new equipment purchases a reality.
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Goodbye to Burn-Through in Welding: Pulsed Welding Technology Solves Sheet Metal Problems

Learn how pulsed MIG and TIG technology improve first-pass yield rates, lower cycle times and reduce piece costs.
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Fan Manufacturer Standardizes on Pulsed MIG Welding for Aluminum

Pulsed MIG improves productivity, reduces reject rates and provides Greenheck with welding versatility not possible with older technology.
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Iowa-Based Manufacturer Sees Safety and Productivity Benefits with Miller Fume Extraction Technology

Among the guiding philosophies at Vermeer is the belief that the company's employees are its most important resource, helping to deliver on the commitment to improve productivity and profitability for its customers with equipment that meets their needs.
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Training Skilled Welders with a Shortage of Skilled Labor

Two large companies, OEM Fabricators and Delta Air Lines, have examined welding training issues and implemented progressive strategies for serving their long-term welding and training needs.
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10 Welding Operation Mistakes and How To Solve Them

Understanding common welding mistakes can help companies rectify them and minimize disruptions to the operation.
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Osage Ambulances Uses Pulsed MIG Welding To Build Life-Saving Emergency Equipment

The Millermatic® 355 with pulsed MIG capabilities allowed Osage Ambulances to increase productivity and maintain high quality.
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